Smarter operations, fewer stoppages, less waste
AI applied to maintenance, quality, production and demand so your plant operates on real data, not guesswork.
The problems hitting your margin the hardest
Common bottlenecks in mid-size manufacturing plants.
Unplanned downtime
Machines break down without warning. Corrective maintenance costs 3 times more than preventive.
Slow manual reports
Your team spends hours consolidating production data in Excel. By the time the report is ready, it's too late to act.
Quality without traceability
Defects are detected at the end of the process or in the field. There's no visibility into which stage caused them.
Inaccurate demand forecasting
Overstock in some products, stockouts in others. Production planning is done by gut feel.
What we implement
Concrete solutions with measurable results from the first month.
Predictive maintenance alerts
Monitoring of key indicators with automatic alerts when anomalies are detected. Work orders generated before the machine fails.
Real-time production dashboard
Automatic consolidation of production data. Key indicators visible in real time — no manual reports.
AI-powered quality control
Automatic detection of process deviations with alerts sent to the operator. Full traceability for every batch.
Automated demand forecasting
Analysis of sales history and external variables to generate accurate forecasts that feed production planning.
Typical use case
Predictive maintenance that eliminated emergency stoppages
A plastics manufacturing plant averaged 3 unplanned stoppages per month. Each stoppage cost between USD 8,000 and USD 15,000 in lost production, overtime labor and emergency parts.
Solution implemented: Solution implemented: Reading data from existing PLCs + anomaly detection model + automatic alerts to the maintenance team with diagnosis and required parts list.
Frequently asked questions
Do I need new sensors for predictive maintenance?
It depends. If you already have PLCs or sensors installed, we connect to them. In many cases, the production data in your ERP is enough to get started.
Does it work with my current ERP (SAP, Siesa, Odoo)?
Yes. We integrate with the most common ERPs in the region via API or direct database query.
Does the plant team need special training?
Minimal. The dashboards and alerts are designed to be used without technical knowledge. The team receives notifications via WhatsApp or email.
How much does each unplanned stoppage cost you?
Let's calculate the impact together and show you the ROI of implementing AI in your plant.